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Maintenance


Exams were an important part of the maintenance regimes at depots.

There were many issues of these over the years, as BR gained experience with the new vehicles and shifted focus as components became older.


Maintenance on Diesel Railcars by C&W Examiners

Cover of Carriage and Wagon exam schedule

This foolscap size document is undated, but stamped as Carriage & Wagon Watford — which had a first generation DMU allocation from May 1958 to January 1965, and this is likely from the earlier part of that timeframe.

At that, time work was split between different types of staff, and the first three pages define the responsibilities for the departments of the Motive Power Superintendent, Carriage and Wagon Engineer, the Chief Mechanical and Electrical Engineer, and the Chief Operating Superintendent.

There are three brakework system drawings, two of which show which parts are handled by Motive Power or C&W staff. These may have been colour coded in some versions, but just black and white in my copy — but you can tell which parts of the pipe which had been coloured.

Download (3mb PDF)


Standard Examinations

BR 87264/1 Revised issue March 1965

First page of March 1965 exam schedule

Covers exams from 625 miles up to five yearly.

Download (6.5mb PDF)


Standard Examination

The introduction pages note this as the replacement for BR 87264/1 (above), and came in two parts:
BR 12014 — Standard Examination Schedules
BR 12013 — Standard Examination Job Descriptions

The pages were kept in a binder, the Eastern Region version is shown:

Cover of blue binder with silver text British Rail Eastern Region Maintenance Instructions Spine of blue binder with white insert reading British Rail Eastern Region Maintenance Instructions Inside of blue ring binder with orange Maintenance Instruction pages

The pages were A5 size (5 ⅞" x 8 ¼") and of thin white paper, the card dividers were wider at 6 ½". The ER binder was 7 ¼" x 8 ⅞" x 1 ⅜".

There were at least three issues:
Issue 1 — June 1973
Issue 2 — March 1975
Issue 3 — February 1979

Issue 1 — June 1973

BR 12014 — Standard Examination Schedules

Cover page of blue square exam schedule Cover page of orange star exam schedule

Download BR 12014 (Blue Square and White Circle Coupling Codes) — 7.3mb PDF
Download BR 12014-1 (Orange Star and Red Triangle Coupling Codes) — 5.8mb PDF

BR 12013 — Standard Examination Job Descriptions

Coming next!


Vehicle Maintenance Instructions (VMI)

The VMI became the standard maintenance manual for DMUs in the Regional Railways era, and contained many sections.

Winterization

Sheet detailing winterization jobs

The chapter on winterization dealt with protecting the vehicles in the colder weather and was normally in effect for the 1st November to 31st March period.

Download (0.8mb pdf)

Job 0116 called for draining the water from the vehicles with toilets, and this 5 ¾" x 4 ¼" 1989 ScotRail booklet reproduces the diagrams of the vehicle and details the location of the drain cocks on those vehicles.

Cover of booklet

Download Booklet (0.9mb pdf).